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Tulip Fabrics Private Limited is one of the leading non woven fabrics manufacturers in India. Tulip has become one of the renowned name as non woven rolls manufacturer in India with the help of highly professional and skilled team of workers who has worked efficiently to uplift Tulip to such an outstanding height in the world of non woven fabrics.
Tulip Fabrics Private Limited is also the leading non woven fabrics supplier in India. Tulip supplies the most premium quality non woven fabrics to its customers worldwide. Customer satisfaction is the highest priority for Tulip.
Tulip has also become remarkable in the field of exportation. Tulip is the leading non woven fabrics exporter in India. The export and import of non woven fabrics are governed by the export import policy (EXIM) of India. Various documents are required for the export of textile and clothing from India. They are packing license from the DGFT, an invoice, a certificate of origin, export declaration form, shipping order, a debit note or credit note etc. Government registration is required by most countries to become an importer. The importer and supplier mutually agree terms and conditions about import sale. Pricing, terms of payment, quality, mode of transport and other terms and conditions are agreed and mentioned in purchase order. Necessary import documentation and customs clearance procedures have to be completed as per foreign trade policy of respective importing country. The required documents are needed to be produced at the time of inspection and delivery of goods at the location of import.
Tulip Fabrics Private Limited manufactures, supplies and exports the best quality non woven fabrics to different countries of the world. Tulip thus remains the most reliable and trusted company for import of non woven fabrics.
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India has the best PP Spunbound non woven fabrics manufacturers in the world. India is growing rapidly in the manufacture and export of non woven fabrics. The non woven fabric manufacturers of India are coming out daily with innovative ideas that has given new horizon towards the growth of non woven fabrics industries. These fabrics can be used in industries like retail, agriculture,household, hygiene and medical. Medical and agricultural fields have flourished a lot due to the use of the products made from non woven fabrics. Non woven fabrics industries in India are competitive enough to show their growth and superiority in the non woven fabrics market of the world. The efficiency of the manufacturers of India has made the Indian industries to prove to be the milestone in the world market of non woven fabrics.
Tulip Fabrics Private Limited is the most competitive Non woven fabric manufacturer in India .Tulip has proved itself to be the most successful organization which has grown to achieve the highest level in non woven fabric manufacturing processes. Our company is moving fast and encountering a range of growth challenges. It also shows a strong positive culture that is highly important to innovate and grow. Tulip also manufactures laminated fabrics to satisfy customer demand.
Tulip is one of the promising non woven fabrics exporter in India. Our company is the most highly acclaimed and reputed exporter of non woven fabrics. We believe in providing superior quality and service to the above mentioned industries. Thus, being the most superior in manufacture, competitiveness and exportation among the non woven fabrics industries of the world, we always look forward to achieve the trust of our customers who would be glad to buy non woven fabrics from only our manufacturers in the long run. Customers can directly contact us with their non woven fabric requirement. India will thus lighten up the non woven fabric market with the efficiency and competitiveness of our manufacturers.
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India is the leading manufacturer of PP Spunbound non woven fabrics. The manufacturers of India are growing aggressively and efficiently to maintain a strong global presence. India is providing top quality products to our customers through the efficiency and competitive attitude of the highly qualified team of professionals who are working day in and day out and have achieved a great height of success in the world market of non woven fabrics. Teamwork, training and a process of continuous improvement have made the manufacturers of India achieve the highest level of customer satisfaction.
Among the leading manufacturers of non woven fabrics, Tulip Fabrics Private Limited is the most competitive PP spunbound non woven fabrics and non woven mask raw material manufacturer of India .Tulip has proved itself to be the most successful organization which has grown to achieve the highest level in production of raw material for masks. The inner layer is ordinary non woven fabric and outer layer is non woven fabric with waterproof treatment. The spunbound non woven fabric is excellent in strength and durability.
Tulip has become one of the largest manufacturers of spunbound non woven fabrics due to the availability of PP spunbound non woven fabric making machine, PP spunbound double beam non woven fabric making machine and new automatic SS PP non woven machine for filtration uses. These high speed non woven fabric making machines are efficient enough to make Tulip Fabrics Private Limited the most competitive manufacturer of non woven fabrics in the world. Our aim is to develop a relationship of trust with our customers. Our quality control team inspects the manufacturing process so that quality is not at all compromised. We are one of the leading and renowned manufacturers, suppliers and exporters of excellent, premium and superior quality of non woven fabrics.
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Non woven fabric is used to make various products in the healthcare industry such as surgical gowns, aprons, drapes, face mask components, wound dressings etc. They are also used in hygiene products such as sanitary napkins, sanitary towels, tampons, baby diapers, etc.
The non woven fabric market is witnessing considerable growth due to the growth of modern healthcare and a rise in awareness of environment friendly fabrics. Our company, Tulip Fabrics Private Limited is one of the leading manufacturers and suppliers of non woven fabrics. We have contributed to the growth of the non woven industry over the years. There are many other renowned non woven fabric manufacturers and suppliers in India , but our company has
given a new light towards the growth and flourishing of the non woven fabric industry. So before taking the step of importing non woven fabrics, we should think twice as Tulip is there to provide non woven fabrics a wide range of color and GSM.
We are the manufacturers of PP Spunbound and PP Meltblown non woven fabrics in India that can be used in various industries like retail,household ,medical ,hygiene and agriculture. In recent Covid situation our spunbound and meltblown fabrics were used in making N95 and surgical masks which were used immensely to prevent the spread of
corona virus.
We are the leading non woven fabrics manufacturers in India and also non woven rolls manufacturer in India. We provide with the best quality non woven fabric material that can be used widely in the above mentioned industries.
Find the best Non Woven Fabrics Manufacturers In India.
There is a nonwoven fabric almost anywhere you sit or stand. It can be a coffee filter, a teabag, a mask, diapers, lens tissues or similar other things. The current pandemic situation has given greater importance to this fabric but, its market was growing over the years.
What is Non- Woven?
Non-woven fabrics are the oldest and simplest textile fabrics. They are not knitted or woven. These fabrics are web structures or sheets that are bonded together by tangling filaments or fiber chemically, thermally or mechanically. These are tufted or flat porous sheets made from different plastic film, molten plastic or fibers. Since they are not woven or knitted, these fabrics do not need to be converted to yarn.
Some oil-based products and recycled fabrics are used for producing non-woven fabrics. Certain nonwoven fabrics can also be recycled under proper facilities and treatment. That is why, nonwoven fabrics are considered to be more ecological for some applications especially in industries like luxury accommodations, nursing homes, schools and hospitals.
How Non-Woven Fabrics are Use
Non-woven fabrics are used in multiple industries like protective, geotextile, construction, filtration, automotive, apparel and medical. This fabric is widely used nowadays and has become and it seems that life will be incomprehensible without non-woven fabric. This fabric is of two types – disposable and durable. 60% of the fabric is durable and 40% of it is disposable. The distinct properties of non-woven fabric are –
- Filtration
- Acoustic insulation
- Thermal insulation
- Cushioning
- Flame retardancy
- Strength
- Softness
- Stretch
- Resilience
- Liquid repellence
- Sterility
- Absorbency
The industries where non-woven fabrics are used are –
- Household
- Furnishing
- Packaging
- Medical
- Apparel
- Acoustics
- Transportation
- Industrial
- Construction and Geotextiles
- Health and Hygiene
From diapers, surgical gowns and protection clothing to packaging materials and pillows, non-woven fabrics are used everywhere.
Why Use Non-Woven Fabrics?
Non-woven fabrics are essential, adaptable, decomposable, versatile and creative. Yarn preparation is not required in production of this fabric since they are produced directly from fibers. Hence, their manufacturing process is also easy and short. It takes 6 months for producing 5,00,000 meters of woven fabric whereas the same amount of non-woven fabric can be produced in 2 months. The production cost of non-woven fabrics is also low and they have some specific properties.
It is said that non-woven fabrics have opened up the opportunity for “everyday convenience”. In this COVID-19 situation, demand for medical and hygiene products made from non-woven fabrics has increased a lot.
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Fabric is a man-made material created on antiquated occasions and still has incalculable utilizations right up ’til today. As an agreement maker, we have long periods of work on sourcing the ideal materials for a venture dependent on the requirements of the customer. The primary fabric distinguisher is whether the fabric is woven or non-woven. How the fabric is made can contribute to what it is utilized for.
Woven Fabrics
Woven fabrics are the more customary of the two fabrics. Weaving various strings together oppositely to one another makes woven fabrics. The strings that run upward through the fabric are the twist strings, and the weft is the string that runs evenly. Basically, the weft is the cross string and the blend of twist strings is the base. To weave, you essentially substitute going over and under a twisted string with a weft string. Ideally, the way toward weaving would happen with the twist strings extended on a loom. The strength of the woven fabric relies upon the sort of string or yarn utilized, and the way that it very well may be created from various filaments makes a woven fabric flexible. An incredible dominant part of garments fabric is made utilizing weaving, including shirts, pants, and even denim.
Non-Woven Fabrics
Non-woven fabrics are long strands that have been reinforced together utilizing some sort of warmth, substance, or mechanical treatment. There is no weaving or manual development included. Non-woven fabrics have a wide range of employments; including fluid repellence, stretch, warm protection, and can go about as a bacterial obstruction. Non-woven fabrics have a scope of qualities and can be made more grounded by adding extra help backing. They also will in general be the more moderate decision, as these fabrics are more affordable to deliver and speedier to fabricate. By and large, woven fabrics are more tough and solid than non-woven. This is because of the way that woven fabrics are supported by string crossing string, which makes a solid hindrance.
While there are episodes that a non-woven could be more grounded than woven fabric, non-woven fabrics solidness is altogether subject to how it is made. For instance, an expendable plastic pack and a careful outfit are the two instances of non-woven materials, but it is clear which should be more grounded.
If you are planning an item, it’s essential to gauge the highlights that you need the item to have to choose what kind of fabric you need. “Woven” and “non-woven” are umbrella classifications to different kinds of fabrics – nylon, denim, cotton, polyester, and so on Concluding whether to utilize a woven versus a non-woven is an incredible spot to start the fabric choice cycle.
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Scientists are doing research to find a highly efficient fabric that can provide the best protection against Coronavirus. The efficiency of a filtration material has become even more critical after recent studies proved that COVID is air-borne. Authorities recommend covering faces with good quality fabric in this coronavirus pandemic.
WHICH MATERIAL GIVES THE BEST PROTECTION?
Now, the question is, after several trials and research, have we found the material that offers the greatest protection? Experts have tried varied materials from vacuum bags, flannel pyjamas, pillow covers for making DIY masks. They have checked a wide range of items. Simply covering the face can lessen the contamination of coronavirus from some infected person through his sneeze or cough. But now, experts say that we have to move a step ahead than just covering the face to combat this air-borne spread, especially in some closed ambience.
HOW ARE SURGICAL AND N95 MASKS DIFFERENT?
N95 and surgical masks are made of highly efficient Spunbond and Meltblown filter fabric. Surgical masks are made from a rectangular piece of Meltblown filter media having pleated design and elastic ear loops. N95 are the best quality medical masks, and they can filter almost 95% particles which can be as minute as 0.3 microns. The surgical masks also have 60% to 80% filtration capacity.
WHY SHOULD WE HAVE MULTIPLE LAYERS IN MASKS?
A mask should not only have high efficiency but also must be made of multiple layers. The air filters should be able to shed off small fibers inhaling which can be risky to health. So, for proper filtration, there should be a layer of fabric between two cotton fabric layers. Multiple layers give utmost protection.
HOW MUCH BREATHABLE ARE NORMAL FABRICS?
There are some fabrics that can drastically reduce the breathability of masks. But, Meltblown fabrics have high efficiency and hence, offer the best breathability.
Features of Meltblown Fabric for Respirators and Masks
- Meltblown fabric for FFP1, FFP2, FFP3
- This filtration media has the efficiency of 99.8%, 99%, 95%
- Their BFE > 99.99% and are suitable for surgical wear.
- Have antimicrobial coated media.
Features of Spunbond for Outer and Inner Layer
- They are available in 8 Gsm to 120 Gsm.
- They are hydrophobic.
- Hydrophilic
- Their roll width is customizable according to the specific need.
Features of Surgical Wear
- Media for head caps, shoe covers, surgical gowns.
- Media are made for surgical applications.
Meltblown and Spunbond are the best fabric for making masks.
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Medical grade fiber or textile is a type of medical garment that has all the qualities and properties that are necessary for a medical or clinical setting. It can be used to make wearable organ holsters, wearable medical garments etc and also used for medical implants as flexible mesh. This kind of textile is often made with the help of biomaterial experts.
Meets hospital regulatory requirements
It is true that this kind of textile can be ideal to use in a medical or hospital setting. This is able to satisfy the regulatory requirements in a hospital, which means that the standards of hygiene, safety etc can be adhered to more easily with this type of fabric.
Comes with the assurance of biocompatibility
Any textile that is supposed to be used in a hospital or clinical environment must be biocompatible. When there is Biocompatibility, you can be assured that the textile will be able to integrate with the person who uses it, with no adverse effects.
Extensively clinically tested
One of the most major advantages of this kind of textile is the fact that it is extensively tested clinically. If there is a risk of malfunction in the type of clothing that is used in the medical world, there could be death or permanent damage. Thus, a wearable medical garment of this type – which is tested over and over again to ensure properness, is a better choice any day.
Can last for a long time
It is also true that this kind of textile can last for a long time, as it is supposed to, and you can find it being able to sustain a reasonable amount of wear. This is a durable garment and can also be used for implant purposes. During the clinical trials, it is put to test and found to come up with no issues or risks. As this type of textile can last for a really long time, it can be easier for clinical institutions to afford these. These can help offer better value for the money that is invested in the purchase of the same.
Washable
This type of textile is washable as well and can be kept clean with no major issues. Thus, it does not contaminate the user or lead to any infection. This kind of textile is safer to use for medical therapy and is found to be crucial for the maintenance of universal health and safety.
Reusable
It is also true that this kind of textile can be used over and over again, as a reusable medical garment or a medical wearable vest. A medical-grade textile, everything considered, maybe a gauze dressing for a wound, a hospital surgical tray cover, a sterile bandage or something simple likewise.
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Designed to utmost perfection, face masks can ensure a lot of safety and hygiene to users. These are very safe to use, given that these contain no chemical or synthetic fiber that can pose health risks to users. These are a product of many hours of research and scientific studies. Find out why PP Melt Blown Filter Media happens to be the best non-woven medium for the creation of face masks, during the times of the Covid-19 pandemic.
Superior filtering characteristics:
Molten polymer resins are extruded by Melt blowing with the help of high-velocity air. Then, the air gets heated and fine fibers are formed by the resins. It indicates that these gather onto a screen, and can develop a nonwoven adhesive web which comes with various properties such as High opaqueness, Randomized fiber layer, Continuous fibers in length, Smooth surface texture and high surface area. Due to these qualities, melt blown webs are more appropriate for necessary filtration characteristics.
Standard melt blown webs come with fibers ranging in size between 2 and 5 microns on an average, and having a wide diameter distribution. Due to the kind of process and the usage of polymer, the fibers are not strong necessarily. However, the barrier properties of the fabrics are excellent and serve as perfect filter media materials. There is extensive usage of Melt down webs either standalone or as a component of composite structures for the purpose of very fine filtration, for the removal of bacteria and other fine particles, and in numerous applications as an absorbent product.
Improved porosity:
The properties of Melt blown adhesive makes them more advantageous over various other options, for the purpose of filtration media bonding, like High dirt holding capacity, High porosity and improved filtration efficiency. Thus, it is possible for Melt blown adhesive to have some prominent benefits over other filtration media bonding options.
The randomized fiber layer of Melt blown adhesives makes these extremely porous. These never penetrate the filter media deeply. Otherwise, these can have an effect on the efficiency of the same. It is also extraordinarily absorbent, and is hence – regarded as a great raw material for making face mask media and disposable surgical masks used by the masses today.
Eco-friendly:
The Modified meltblown process happens to be a one-of-a-kind approach for the production of submicron fibers that are much higher in magnitude and rates than industrial grade electrospinning can make possible. The meltblown technology is able to deal with many polymer blends and polymers. In this process, there is no difficulty with handling the solvent, environmental pollution or solvent residues in webs.
This is an eco-friendly material and the production process is friendly to the environment as well. Naturally, during the times of the Covid-19 pandemic, PP Melt Blown Filter Media has been regarded as the best kind of non-woven medium for making various face masks. It makes a terrific filter media for the filtration of air, and can work as a perfect protective measure.
Find the best Non woven fabric manufacturer for medical products.