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How do you manufacture non woven fabrics

Tulip Fabrics Private Limited is one of the leading non woven fabrics manufacturers in India and also non woven rolls manufacturer in India. Non woven fabrics manufacturing consists of a series of manufacturing steps. They include forming a fibrous web, entangling or bonding the fibres in the web to impart mechanical strength to the structures. Special properties are also imparted to the fabrics according to customer specifications. They are not made by weaving or knitting and they are not required to be converted to yarn. They are single use disposable or a very durable fabric. The web bonding processes include needle punching, stitch bonding, thermal bonding, chemical bonding and hydro entanglement.

Tulip fabrics private limited is one of the best PP Spunbond non woven fabrics manufacturers in India. Spunbonding is an one step manufacturing process from the polymer stage to the finished non woven products. The major steps include web formation, web bonding and winding into rolls.

We at Tulip Fabrics Private Limited is also one of the leading manufacturers of PP Spunbond fabrics. Polypropylene fabric is a thermoplastic polymer which is manufactured to non woven fabric. These fabrics have main applications in non woven bags, interlining, masks, filters etc. During the manufacture of the non woven fabrics from the olypropylene granules, the residues are again converted to polypropylene granules. Spunbond and meltblown are the most common methods to produce non- woven fabrics. Extruder machine starts melting when PP granules arrive. This machine has 8 heating zones. In spunbonding process, fabrics are built directly from thermoplastic polymer such as polypropylene, polyester or polyethylene. The molten polymer is extruded through a spinneret, cooled slightly and laid on a moving conveyor belt to form a web. The fibre bonds as this web cools down.

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